Dynamic Layout Design in Reconfigurable Manufacturing Systems: Optimization and Simulation-Based Validation

This paper presents a novel approach to layout design for Reconfigurable Manufacturing Systems, focusing on optimizing the physical arrangement of machines and resources to enable rapid, cost-effective adjustments for varying production needs. Using a new Mixed Integer Linear Programming Model, the approach targets Reconfigurable Machine Tools to enhance flexibility in response to fluctuating product types and volumes. A case study is developed and analyzed using the proposed model, followed by validation through a simulation approach. Simulation results provide insights into model behavior and enable solution refinement, particularly in optimizing resource utilization and average waiting time of products in the system.